Page 43 - needle bearings
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Shaft and Housing Design
        Bearing Fits
                                                                                                         NTN
                                                                                                        NTN






       7.3 Shaft and housing accuracy                        7.5  Material and hardness of raceway surface
         Because of its thin wall, the raceway surface accuracy  When the outer surface or bore surface of
       of needle roller bearing ring is influenced by the    shaft(hollowed) or housing is used as raceway, it must be
       respective fitting surface accuracy of a shaft /a housing  hardened to HRC58 to 64 for getting sufficient load
       on/in which the needle roller bearing is installed. In the  capacity. For that, the materials shown in Table 7.5 are
       case of general operating conditions, the fitting surfaces  used after heat-treated properly.
       of shaft and housing may be finished by lathe-turning, but
       those must be finished by grinding where the acting load
       is great and, in addition, the requirements for accuracy  Table 7.5  Materials used for raceway
       and sound are strict.                                                           Representative
                                                                     Kinds of steel              Related standards
         Table 7.3 shows the fitting surface accuracy, profile                           example
       accuracy, surface roughness, and shoulder              High carbon chrome bearing steel  SUJ2  JIS G 4805
       perpendicularity to fitting surface of each of shaft and  Carbon tool steel        SK3      JIS G 4401
       housing under ordinary operating conditions.           Nickel chrome molybdenum steel   SNCM420  JIS G 4103
                                                                Chrome steel            SCr420     JIS G 4104
                                                              Chrome molybdenum steel   SCM420     JIS G 4105
       Table 7.3  Shaft and housing accuracy
                                                              Nickel chrome steel       SNC420     JIS G 4102
              Characteristic item   Shaft      Housing
        Dimensional accuracy      IT6ʢIT5ʣ    IT7ʢIT6ʣ
                                                               When steel is surface-hardened by carburizing or
        Roundness  (max)          IT3ʢIT2ʣ    IT4ʢIT3ʣ
        cylindricality                                       carbonitriding, JIS Standard as applicable defines the
                                                             depth from surface up to HV550 as an effective hardened
        Shoulder perpendicularity (max)  IT5ʢIT4ʣ  IT5ʢIT4ʣ
                                                             layer.  The minimum value of effective hardened layer
        Fitting surface roughness   0.8a        1.6a
                                                             depth is approximately expressed in formula (7.1).
       Remarks: The parenthesized values are applied to the bearings of accuracy
                        class 5 and higher.
                                                               Eht minʾ0.8Dwʢ0.1+0.002 Dwʣ ʜʜʜʜʜʜʜʜʜ(7.1)
         Where a two-split housing is used, deformation of outer  Where,
       ring by housing clamping can be minimized by providing a  Eht min : Minimum effective hardened layer depth   mm
       relief on the mating surface at bore side.
                                                               Dw   : Roller diameter    mm

       7.4  Raceway surface accuracy
                                                             7.6   Allowable bearing inclination
         For needle roller bearings, shaft and housing are used
       as the raceway surface on application. The raceway      The inner ring and outer ring of bearing incline a little
       dimensional accuracy, profile accuracy and surface    eventually against one another depending on shaft
       roughness of shaft/housing must be equivalent to the  deflection, shaft /housing machining accuracy, fitting
       raceway accuracy of bearing itself.  Table 7.4 shows the  deviation, etc. Although this allowable inclination differs
       specified surface accuracy and surface roughness of   depending on bearing type, bearing load, internal
       shaft/housing raceway.                                clearance, etc., the inclination degree shown in Table 7.6
                                                             must be used as a guideline in the case of general
                                                             applications because even minor inclination of inner ring
       Table 7.4  Raceway surface accuracy (recommendation)
                                                             and outer ring could cause reduction of bearing life and
        Characteristic item    Shaft         Housing         damage of cage.
       Dimensional accuracy  IT5ʢIT4ʣ       IT6ʢIT5ʣ
       Roundness  (max)      IT3ʢIT2ʣ       IT4ʢIT3ʣ         Table  7.6
       cylindricality
                                                                   Bearing type    Allowable inclination
       Shoulder perpendicularity
        (max)                IT3ʢIT2ʣ       IT3ʢIT2ʣ          Radial needle roller bearing  1/2 000
                                                              Thrust bearing           1/10 000
       Axial run-out
                   (max)             IT5ʢIT4ʣ
       Thrust bearing
                          For shaft diameter of П80 and less   :0.2a
       Surface roughness  For shaft diameter of over П80 to 120 :0.3a
                          For shaft diameter of over П120  :0.4a
       Note)  The parenthesized values are applied where high rotational accuracy is

                   required.




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