Page 46 - needle bearings
P. 46

Lubrication
                                                                                                              NTN







           8.1.8 Grease replenishment                             deem the intersection point with the vertical line ! as A.
             Lubrication grease must be replenished at an proper  Thereafter, connect no /n=3 point B on the vertical line @
           interval because its lubrication performance deteriorates  and said A point together, with a straight line, and
           with elapse of the bearing running time. However, this  determine the intersection point C with the vertical line #.
           replenishing interval differs depending on bearing type,  And the grease replenishing interval of approximately
           dimension, rotational speed, bearing temperature, kind of  4600 hours can be read from the intersection point C.
           grease used, etc.
             Fig.8.2 gives the replenishing interval chart as a
           guideline. This chart is subject to use of a grease for  8.2  Oil lubrication
           ordinary rolling bearings under usual operating          In general, oil lubrication is more suitable for high
           conditions.                                            speed running application or high temperature application
             Needless to say, the grease replenishing interval must  than grease lubrication. Oil lubrication is suitable for the
           be the shorter as the bearing temperature gets higher. As  case where heat value generating from a bearing or heat
           an approximate guideline, when the bearing temperature  value being transferred to a bearing must be discharged
           is 80˚C or more, the replenishing interval shall be    outside the bearing.
           shortened by 1/1.5 whenever the bearing temperature
           rises by 10˚C.                                         8.2.1  Lubrication method
           ʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕ              (1) Oil bath lubrication
              [Ex.] Determine the grease replenishing interval      This oil bath lubrication is the most common of the
              in the case when bearing NA4910R is in running        currently available oil lubrication methods, which is
              under the conditions of radial load Pr 5kNʨ510kgfʩ    applied to bearings running at low or medium speed.
              and rotational speed n 1 600r/min.                    An important point in this method is control of oil level
           ʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕʕ                in an oil bath.
                d =50mmɼ                                            For that, when bearings are installed on a horizontal
             no =4700 is determined from NA4910R                    shaft, it is common that a point close to the center of
             Cr =48kN (4900kgf) and allowable rotational speed      the rolling element in the lowest position should be
                =4,700 r/min in the Dimensions Table.               deemed as the oil level to be secured during
             Accordingly,                                           shutdown. In this case, the housing must be designed
                                                                    in such a profile as to minimize variation in oil level
                no    4700
               ʕʕ   ʕʕʕ˺2.9                                         therein. Furthermore, it is desirable to provide the
                n         1600
                                                                    housing with an oil gauge to facilitate level check
             Plot a line horizontally from d =50 point in Fig. 8.2 and  during running as well as shutdown.
                                                                    When bearings are installed on a vertical shaft, it is
                                                        no /n       okay if 50 to 80% of the rolling elements are dipped in
                                                         @          an oil bath under low speed running, but in the cases
                                                       20.0
                                           Grease refilling         of high speed running and bearings used in multiple

                                             deadline  15.0         rows it is desirable to adopt the drip lubrication and
                                               h                    circulating lubrication methods, and others described
                                               #
             Shaft diameter  d  !          30 000      10.0         hereunder.
                mm                                     9.0
                                                       8.0
                                           20 000
                400                                    7.0        (2) Spray lubrication
                300                                    6.0
                200                                                 This method sprays lubrication oil by an impeller of
                                           10 000      5.0
                100            A                                    simple structure, which is mounted on the shaft,
                 50                                    4.0
                 40                         5 000  C                without directly dipping a bearing in an oil batch. This
                 30
                 20                                                 can be applied to bearings running at considerably
                                            4 000
                 10                                    3.0  B
                 5                          3 000                   high speed.
                                            2 000
                                                       2.0        (3) Drip lubrication
                                            1 000                   This lubrication method is used where bearing runs at
                                                       1.5          comparatively high speed and medium and less loads
                                             500                    act on thereon. In this method, oil drips from an oiler
                                             400
                                                                    provided on the top of a bearing unit strikes the rolling
                                             300
                                                                    elements in its housing for atomizing lubrication (Fig.
                                                       1.0
                                                                    8.3) or otherwise
                                                       0.9
                                                                    a small amount of oil passes through the bearing. In
                                                       0.8          many cases bearing is lubricated with several drips
                noɿAllowable rotational speed (See Dimensions Table)
                                                                    per minute though the number of oil drips per specific
                n ɿOperating rotational speed
                                                       0.7          unit differs depending on bearing type and dimension.
            Fig.8.2 Chart for determination of grease replenishing interval
                                                             A-42
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