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9      INTERNAL SELF-ALIGNING BALL & ROLLER BEARING UNITS



                   5. Handling of bearings




                  “C” spanners should be used where possible      during these procedures that rotation is free and not
                  progressively tighten locknut whilst feeler gauge  impaired. Taconite seals should be lubricated until
                  readings are taken (similar to Step 2) to achieve  grease extrudes fully around labyrinth circumference.
                  desired “residual clearance” (Step 3). Suggested  Do not “over grease” bearing housing as damage and
                  method is to select mid range feeler, in case of  overheating can occur during initial running period. It
                             .
                  example use  140mm blade and tighten until slight  should be lubriucated and plugged as Step 9, or
                  interference is felt. When approaching this condition  lubricated with a known quantity of grease.
                  watch for locknut slot nearing alignment with a
                                                                    Note: These Steps show Mounting Procedures when fitting
                  lockwasher tab.                                             Spherical Roller Bearing and Adapter Sleeve into CBC
                              ÒCÓ spanner                                     Split Bearing Housing.
                                  Insert                        GENERAL NOTES
                                  spacer
                                  rings                         a) Check that the shaft diameter conforms to ISO Tolerance
                                                                    h9, and IT5 for ovality.
                                                                b) Table values are for normal loads, solid shafts and bearing
                                   After double checking that
                                   desired residual clearance       internal clearance groups of ‘Normal’ and C3.  For heavy
                                   has been reached, tab should      loads (Pr>0.15 Cr) Please Consult CBC.
                                   be bent into slot.           c) After determining residual clearance in Step 3. Consult
                                                                    column D in table as a double check that figure obtained
                                                                    does not fall below min. permissable residual clearance.
              8. The floating bearing should now be positioned  d) In some applications it may not be possible to use feeler
                  slightly off housing centre toward locknut side of  sleeve      gauges to serve as tightening guide, in these cases it is
                                                                    often possible to measure “Axial Displacement” between
                  so that as nut is tightened, bearing will be displaced      adapter sleeve and inner race of bearing during tightening
                  approximately back to centre line. Tighten as  per Step 7.      (See chart Column ‘C’). These values are for relative
                  No spacer rings are used of course, and bearing      movement between sleeve and bearing faces and can be
                                                                    measured with tail end of standard vernier gauge or other
                  does not have to be on centre as long as adequate      methods.
                  float is available each side of bearing between  e) All joint faces are machined. Grease applied between faces
                  housing seat shoulders. Rotate assembly by hand and      should be sufficient to act as a sealant. However, in
                                                                    exposed locations we recommend jointing compound be
                  ensure that there is no resistance.               used, especially with ’A’ type (closed) covers.
                                                                f) As with all bearing assemblies, tools and work area should
                                                                   be as clean as practicable.

                                                                Table 14. Standard Tolerance Values–
                                                                          Spherical Roller Bearings –Tapered Bore
                                                                                                     U  T I N  m m
                         Float                 Float
                                                                     A          B         C           D
              9. Lubrication is normally a No. 2 penetration mineral oil/   D E C R E A S E  N I  A  A I X  L
                  lithium soap grease Shell Alvania No. 2 or equivalent.  B E A  N I R  G  B O R E  R A  A I D  L  S I D  L P  A C E M E N T  . N I M  P E R  S I M  B I S  E L
                                                                    A I D  M  T E  E R             R E  D I S  U A L
                  Grease should be “worked” into bearing for as much  d      C L N I  E T A E R R A N N A C L E  T A P E R  2 1 : 1  C L E A R A N C E
                  of circumference as possible rotating occasionally.  O V E  . R  N I  C  . L  N I M  M A X  N I M  M A X  N O R M A L  C 3
                                                1
                                             1
                  Basic grease capacity rule is that  /2— /3 of housing  0 3  0 4  0 2 0 . 0  5 2 0 . 0  5 3 . 0  0 4 . 0  5 1 0 . 0  5 2 0 . 0
                  volumetric capacity be filled, this can be done by  0 4  0 5  5 2 0 . 0  0 3 0 . 0  0 4 . 0  5 4 . 0  0 2 0 . 0  0 3 0 . 0
                                                                   0 5  5 6   0 3 0 . 0  0 4 0 . 0  5 4 . 0  0 6 . 0  5 2 0 . 0  5 3 0 . 0
                  hand prior to fitting cap which in many cases can  5 6  0 8  0 4 0 . 0  0 5 0 . 0  0 6 . 0  5 7 . 0  5 2 0 . 0  0 4 0 . 0
                  be “plugged” and only the taconite seals lubricated  0 8  0 0 1  5 4 0 . 0  0 6 0 . 0  0 7 . 0  0 9 . 0  5 3 0 . 0  0 5 0 . 0
                                                                   0 0 1  0 2 1  0 5 0 . 0  0 7 0 . 0  5 7 . 0  0 1 . 1  0 5 0 . 0  5 6 0 . 0
                  via nipples on a regular basis. High temperature or  0 2 1  0 4 1  5 6 0 . 0  0 9 0 . 0  0 1 . 1  0 4 . 1  5 5 0 . 0  0 8 0 . 0
                  unusual applications may require a special grease  0 4 1  0 6 1  5 7 0 . 0  0 0 1 . 0  0 2 . 1  0 6 . 1  5 5 0 . 0  0 9 0 . 0
                                                                   0 6 1  0 8 1  0 8 0 . 0  0 1 1 . 0  0 3 . 1  0 7 . 1  0 6 0 . 0  0 0 1 . 0
                  selection and should be referred to CBC Technical  0 8 1  0 0 2  0 9 0 . 0  0 3 1 . 0  0 4 . 1  0 0 . 2  0 7 0 . 0  0 0 1 . 0
                  Department.                                      0 0 2  5 2 2  0 0 1 . 0  0 4 1 . 0  0 6 . 1  0 2 . 2  0 8 0 . 0  0 2 1 . 0
                                                                   5 2 2  0 5 2  0 1 1 . 0  0 5 1 . 0  0 7 . 1  0 4 . 2  0 9 0 . 0  0 3 1 . 0
                    SUITABLE LUBRICANTS:                           0 5 2  0 8 2  0 2 1 . 0  0 7 1 . 0  0 9 . 1  0 7 . 2  0 0 1 . 0  0 4 1 . 0
                        Shell-Alvania R2, EP2                      0 8 2  5 1 3  0 3 1 . 0  0 9 1 . 0  0 0 . 2  0 0 . 3  0 1 1 . 0  0 5 1 . 0
                        BP - Energrease LS2, LSEP2.                5 1 3  5 5 3  0 5 1 . 0  0 1 2 . 0  0 4 . 2  0 3 . 3  0 2 1 . 0  0 7 1 . 0
                        Mobil - Grease 77, Mobilux EP2             5 5 3  0 0 4  0 7 1 . 0  0 3 2 . 0  0 6 . 2  0 6 . 3  0 3 1 . 0  0 9 1 . 0
                        Ampol - RRs, EP Grease C2.                 0 0 4  0 5 4  0 5 4  0 0 5  0 0 2 . 0  0 1 2 . 0  0 6 2 . 0  0 8 2 . 0  0 1 . 3  0 3 . 3  0 0 . 4  0 4 . 4  0 3 1 . 0  0 6 1 . 0  0 0 2 . 0  0 3 2 . 0
                        Caltex - Regal, Starfak, Premium 2.
                                                                   0 0 5  0 6 5  0 4 2 . 0  0 2 3 . 0  0 7 . 3  0 0 . 5  0 7 1 . 0  0 5 2 . 0
              10. Housing cap, after cleaning, can be assembled to  0 6 5  0 3 6  0 6 2 . 0  0 5 3 . 0  0 0 . 4  0 4 . 5  0 0 2 . 0  0 9 2 . 0
                                                                   0 3 6  0 1 7  0 0 3 . 0  0 0 4 . 0  0 6 . 4  0 2 . 6  0 1 2 . 0  0 1 3 . 0
                  bodies (they are not interchangeable). Taconite seals  0 1 7  0 0 8  0 4 3 . 0  0 5 4 . 0  0 3 . 5  0 0 . 7  0 3 2 . 0  0 5 3 . 0
                  should be fitted and it may be necessary to adjust  0 0 8  0 0 9  0 7 3 . 0  0 0 5 . 0  0 7 . 5  0 8 . 7  0 7 2 . 0  0 9 3 . 0
                                                                   0 0 9  0 0 0 1  0 1 4 . 0  0 5 5 . 0  0 3 . 6  0 5 . 8  0 0 3 . 0  0 3 4 . 0
                  housing base alignment to allow constant clearance  0 0 0 1  0 2 1 1  0 5 4 . 0  0 0 6 . 0  0 8 . 6  0 0 . 9  0 2 3 . 0  0 8 4 . 0
                  around circumference of rotating labyrinth and
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