Page 20 - needle bearings
P. 20

Load Rating and Life
                                                                                                              NTN







           2.4.3  Life adjustment factor for operating conditions a3    1.0
             The life adjustment factor for operating conditions a3 is
           used for adjustment(compensation) of the bearing life,
           where the lubricated bearing condition gets worse and the
           lubricant deteriorates or foreign matter is included in the
           bearing, caused by the rotational speed, temperature rise,  Hardness factorɹf H  0.5
           etc. of the bearing in running.
             Generally the life adjustment factor in the case of good
           lubricated bearing condition is a3=1 and, particularly
           where the lubricated bearing condition is good and other
           factors for the bearing are normal, a3>1 can be applied to  HRC  59  57   55   53   51   49  47   45
           adjustment of the bearing life. However, a3<1 is applied in
                                                                                 Fig. 2.2  Hardness factor
           the following cases.
           ¡Low viscosity of lubrication oil under bearing
             temperature in running                               2.6  Life of bearing with oscillating motion
               Radial needle roller bearing  13mm /s and less
                                            2
                                                                    The life of bearing with oscillating motion can be
                                            2
               Thrust needle roller bearing  20mm /s and less
           ¡Particularly low rotational speed                     determined by formula (2.8).
             (The product of rotational speed n r/min by pitch circle  Losc  ʹ ЊLRot ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯(2.8)
             diameter dp mm of rolling element is dpɾn<10000.)
           ¡High operating temperature of bearing                   where,
             High operating temperature of bearing would cause the     Losc : Life of bearing with oscillating motion
             raceway hardness to reduce, whereby bearing life          LRot : Life rating subject to rotational speed r/min
             would be shortened,  In such a case, the bearing life is       identical to oscillation frequency cpm
             adjusted (compensated) by multiplying the value shown      Њ : Oscillation factor (showing the relation with
             in Fig.2.1 as the life adjustment factor for operating         half angle Ќ of oscillation angle per Fig.2.3).
             conditions depending on operating temperature.
           ¡Inclusion of foreign matter in lubricant                Generally Fig.2.3 is applied when the oscillation angle
             In the case of special operating conditions, feel free to  exceeds critical angle 2Ќ.  This critical angle is nearly
             contact NTN for inquiry. For a bearing manufactured  determined by design of bearing internals ʕmainly the
             using the specially improved material and            number of rolling elements included in single row bearing.
             manufacturing process/technique, usually a2 ʷ a3<1 is  Where a bearing with oscillating motion is used at
             applied unless the lubricating condition is good, even  below the critical angle, its life is shorter than the lifetime
             though the life adjustment factor is a2>1.           value calculated using Fig.2.3. When the critical angle is
                                                                  unknown, determine Њ, assuming Ќ=Ќ C.  Feel free to
                        1.0                                       contact NTN for inquiry about the critical angle of
                     Life adjustment factor for operating conditions a3  0.6  30
                                                                  individual bearings.
                        0.8


                        0.4
                                                                      20
                        0.2

                         100   150  200  250  300                     10 7                                Ќ
                            Operating temperature  ˚C                  5
                                                                     Oscillation factor  Њ   2
               Fig. 2.1  Life adjustment factor for operating conditions  4
                      depending on operating temperature               3

           2.5 Affect on basic dynamic load rating by
              raceway surface hardness                                0.7 1
             When a bearing rolls on shaft surface/housing surface    0.5
           as its raceway surface, the surface layer must be          0.4
                                                                      0.3
           hardened to HRC58 to64 in proper hardening depth.
             Ordinary quenching, carburizing or induction             0.2
           quenching, etc. are available as the raceway hardening
           method, but low hardness of the raceway would cause to     0.1  3  4 5  7  10  20  30  50 70 100  200 300  500 7001000
           the bearing fatigue lifetime to reduce. In such a case, the          Half angle of oscillation angle Ќ
           basic load rating is adjusted by multiplying the hardness
           factor shown in Fig.2.2.                                  Fig. 2.3  Relationship of oscillation angle Ќ to factor Њ


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