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9      EXTERNAL SELF ALIGNING BALL BEARING UNITS




              SERVICE LIFE OF GREASE
                                                                   Figure 1: Value of adjustment factor f L according to
              Bearing units are pre-filled with appropriate amounts of grease                                      bearing load
              and do not need to be relubricated during operation under
              normal operating conditions. Even if they do need to be
              relubricated, small amounts of grease (approx. 1/2 to 1/3 of the
              bearing’s internal volume) are sufficient for relubrication.
              The service life of grease varies greatly depending not only on
              the type and dimensions of the bearing, but on operating
              conditions, operating temperature, ingress of dust, moisture
              and gas – and also on the type of mineral oil and soap base of   f  L
              the grease. Figure 1 gives a scale chart for calculating the
              service life of grease contained in bearings units. The scale
              chart is based on test results and on our long years of
              experience, and includes substantial safety margins.
              This chart applies only to normal operating conditions. By using
              it, the service life of grease can be determined once the type,
              bore diameter, and ratio of allowable to actual bearing speed
              ratio are found. However this calculated grease service life
              does not imply any guarantee. The actual service life of a  Example calculation
              particular grease will vary according to many different factors
                                                                Find the service life of grease for UCP205 when the radial load
              are previously described, and the calculated life should be
                                                                is 1,000N and the speed is 3,600rpm. First find the n o. The
              treated only as a guideline that reflects quite large safety
                                                                basic dynamic rated load of UCP205 is Cr = 14,000N. From
              margins.
                                                                Figure 1:
              As operating temperature increases, the service life of grease
                                                                      CR       14,000
              will become shorter. The amount by which service life is
                                                                         =                =    14
                                                                      PR        1,000
              reduced depends on grease type. In general, the service life
              can be determined as given in Figure 1 for the operating        f L = 1.00  with ball bearing unit A 0 = 250,000
                                      0
                                0
              temperature range of -15 C to 100 C.
                                                                      Therefore:
                                                                             A 0                              250 000
                                                                      n o = f L              =  1.00 X                  = 10,000
                                                                             d                            25
                                                                     n o            10,000
                                                                        =                =  2.78
                                                                     n          3,600
                                                                On the chart in Figure 1, join point A that corresponds to bore
                                                                diameter d = 25 and point B that corresponds to n 0/n = 2.78
                                                                with a straight line to find the intersection point C. Point C
                                                                indicates a service life of 15,000 hours.










                     n : Speed
                            Aod
                    no = f  L
                For ball bearing units,
                     Ao = 250,000



                                  Figure 1


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